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Three Roll Mill Applications

EXAKT three roll mills for CNTs

From the food industry to nanotechnology, EXAKT three roll mills are used in a wide variety of industrial and research applications. No matter which paste must be processed, the EXAKT three roll mills can break open all kinds of agglomerates. This creates substances of the greatest fineness and quality.

  • Adhesives: conductive, filled, underfills
  • Colors: inks, coatings paints
  • Cosmetics: lipsticks, eyeliner, makeup
  • Dental: gels, pastes, restorative materials
  • Electronics: flux, metal or carbon pastes
  • Grease and lubrication
  • Nano Technologies: graphene, CNT, ceramics

Learn more about EXAKT three roll mills. 

EXAKT’s three roll mills are excellent for grease and lubrication applications.

5 Ways EXAKT Pathology Saws Gross with Precision

EXAKT Pathology Saw Cutting Small Smaples

You’ve never seen cuts like these before. The EXAKT Pathology Saws gross specimens with pristine precision.

  1. Freehand cuts down to 1 mm.

  2. Even the smallest anatomic details are preserved.

  3. Outstanding surface quality, with no artifacts, micro-fractures, or nicks; all cell information is preserved for even widely differing tissue densities.

  4. Performs beautifully on very small or very large specimens.

  5. Laser guide, built-in LED lighting, and cutting guides enhance the operator’s ability to make perfectly precise cuts the very first time.

To learn more about EXAKT pathology saws click here. To see the saws in action, click here.

EXAKT Pathology Saw Small Sample

EXAKT Pathology Saw Gross Sample Measurement

EXAKT Technologies Introduces Thermo Fisher Refrigerated Circulators

EXKAT News

**FOR IMMEDIATE RELEASE**

Oklahoma City, September 5th, 2023: EXAKT Technologies, a pioneer in precision industrial equipment, is excited to announce a new addition to its product lineup. In collaboration with Thermo Fisher Scientific, a global leader in temperature control technology, EXAKT is now offering Thermo Fisher Refrigerated Circulators alongside their renowned EXAKT Three Roll Mills.

This strategic partnership aims to provide industries with an unparalleled solution that combines precision particle size reduction and controlled temperature environments. By merging the precision engineering of EXAKT’s Three Roll Mills with Thermo Fisher’s expertise in temperature control, manufacturers can expect enhanced product quality, consistency, and efficiency across a range of applications.

EXAKT’s commitment to innovation and excellence is further reinforced by this collaboration, as they continue to deliver cutting-edge solutions that meet the evolving needs of industries relying on materials processing accuracy.

For more information about EXAKT three roll mills and Thermo Fisher refrigerated circulators, click here.

Thermo-Fisher-A25-Thumbnail-Image

3 Distinct Advantages Using EXKAT Ointment Mills

EXAKT ECPlus & Classic50-Pharmacy-Counter

Ointment mills (three roll mills) offer a distinct advantage over other mixing techniques. Only the ointment mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones. This is why no mixer can do what an ointment mill does.

  1. The shear rate between the rollers is the decisive factor for the process.
  2. Agglomerates and powder clumps are broken up and homogenized.
  3. The more controlled the energy input, the more precise the processing.

For producing truly elegant preparations of creams, ointments, or gels there is no tool more effective or more complete than an EXAKT ointment mill.

EXAKT Dispersion Process

Conventional Mixing vs EXAKT Milling

EXAKT Ointment Mill Results

A study at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • The particle size is smaller and the distribution is more narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

What does an ointment mill do?

EXAKT-80E-Plus-with-Hopper

An ointment mill utilizes high shear force to disperse active ingredients, and homogenize viscous materials. Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Active ingredients and powder clumps are broken up and homogenized, which removes grittiness and results in a high-quality topical.  This gives your customers a pharmaceutically elegant and effective ointment.

Learn more.

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EXAKT Water-Cooled Band Keeps You Safe

EXAKT’s 312 Pathology Saw keeps you safe with the water-cooled band. Learn more at PathologySaw.com

  • Our exclusive Diamond Blade doesn’t cut – it grinds with extreme precision. There’s no immediate risk of injury if the band is accidentally touched: a first for occupational safety.

  • Unlike machines made for butchering, wood, and glass cutting, the 312 is designed specifically for the working conditions and requirements of the pathology lab

  • Moves through screws and metal implants effortlessly

  • Automatic shutdown when service doors are opened

  • Water flows continuously over the blade, virtually eliminating airborne dust and debris

To learn more about EXAKT pathology saws click here. To see more pathology saw videos, click here.

 

6 Great Features of the 80S Plus

The new EXAKT 80S PLUS has higher safety standards, easier operation, and an even more precise adjustment of the gap. With a powerful motor, optional temperature control, and the choice of ceramic and metallic rollers, the new 80S Plus was designed for processing a wide range of different materials.

This three roll mill works well with both small quantities in the laboratory and larger production quantities. Different working widths and exceptional safety devices ensure ideal working conditions for many products.

  1. Easily monitor speed, temperature, production timer, and power consumption on the color display
  2. Adjustable gap range: 5 to 230 μm
  3. Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  4. Covers made of stainless steel blasted or optional electro-polished
  5. Roller materials: Chrome, tungsten carbide, aluminum oxide, or silicon carbide
  6. Meets or exceeds safety standards specified in ANSI

Learn more about the 80 S Plus

EXAKT 80S Plus