THE NEW EXAKT 80E PLUS

FROM LAB TO PRODUCTION

OVERVIEW

The new EXAKT 80E PLUS three roll mill offers all-in-one dispersing and analyzing functionalities. The new concept allows for real-time analysis of the dispersion process and immediate adjustment of machine settings to optimize results during the dispersion process in all gap setting modes.

All process relevant parameters are displayed and recorded for comprehensive process documentation and reporting. Our 8.4“color screen is the perfect human-machine interface which makes the operation of the machine intuitive, easy and transparent.

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80E PLUS TECHNOLOGY
  • Optimize Product Formulation
  • Graphic Analysis
  • Process Data Recording
  • Reproducible Production
HIGHLIGHTS
  • Particularly safe operation mode for the cleaning process
  • Numeric or graphical real-time presentation of all relevant production parameters
  • Easy to use data transfer via USB interface
  • Gap Mode: Adjustable gap size from 5 to 180 μm
  • Force Mode: Line pressure adjustable up to max. 26 N/mm, depending on working width.
  • Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  • Roller materials chrome, tungsten carbide, aluminum oxide or silicon carbide
SPEAK TO A REPRESENTATIVE
THREE ROLL MILL ADVANTAGES
  • High Viscosity Dispersion
  • Narrow Particle Size
  • De-Areation and Wetting
  • Reproducible Results
  • User-friendly Machines
DEFINED, CONSISTENT, REPRODUCIBLE

Measuring particle size is problematic and time-consuming in daily practice. EXAKT’s electronically controlled three roll mills help users control this parameter in the dispersing process. The μ-precision in roller settings, the advanced electronic control, and measuring capabilities of the new 80E PLUS allow for accurate reproduction of all settings in the dispersing process.

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be dispersed under the same physical conditions. EXAKT’s graphic display of all relevant production parameters provide the best results and product quality in the dispersing process.

SPEAK TO A REPRESENTATIVE
three roll mill, exakt 80e plus, EXAKT Technologies
APPLICATIONS
  • Colors: Inks, Coatings,Paints
  • Electronics: Flux, Metal or Carbon Pastes
  • Cosmetics: Lipsticks, Eyeliner, Makeup
  • Nano Technologies: Graphene, CNT, Ceramics
  • Food: Chocolate, Nut Pastes

ROLLER MATERIAL

EXAKT three roll mills, rollers, dispersion
Hard Chromium Plated

Surface Roughness: 0,03-0,05 um
Wear Resistance*: Adequate
Dry-Running Properties*: Low
Temperature Control*: Very Good
Cleaning Capability: Very Good

EXAKT three roll mills, rollers, dispersion
Aluminum Oxide

Surface Roughness: 0.5-1  um
Wear Resistance*: Very Good
Dry-Running Properties*: Adequate
Temperature Control*: Low
Cleaning Capability: Adequate

EXAKT three roll mills, rollers, dispersion
Tungsten Carbide

Surface Roughness: <0.25 um
Wear Resistance*: Very Good
Dry-Running Properties*: Adequate
Temperature Control*: Very Good
Cleaning Capability:  Good

EXAKT three roll mills, rollers, dispersion
Silicon Carbide

Surface Roughness: 0.03-0.05 um
Wear Resistance*: Very Good
Dry-Running Properties*: Adequate
Temperature Control*: Good
Cleaning Capability: Very Good

*Roller characteristics are to be understood as a comparative representation between the four different roller materials.

Optional Equipment

three roll mill, EXAKT Technologies
Safety Bridge
  • Better protection when working with open gap.
  • Sensor controlled – machine cannot be operated without safety device.
EXAKT Technologies, three roll mill, 80E Plus
Safety Hopper
  • Sensor Controlled – Machine can not be operated without safety device.
  • Product is only in contact with roller surface and plastic guide (no contamination with steel possible)
EXAKT, three roll mills, 80E Plus
Nip Cover
  • For small batch sizes or press-out safety device.
  • Sensor controlled – cannot be operated without safety device.
EXAKT 80E Plus splash guard
Splash Guard
  • Protects from accidental contact with products that tend to splash.
  • Recommended for 200 mm working width and high-production speed.
EXAKT 80E Plus Safety Cover
Safety Cover
  • Removable guard covering the entire roller area of the mill.
  • Access door with perspex window.
  • Sensor controlled – machine cannot be operated without safety device.
EXAKT 80E Plus Cleaning Guard
Safety Cleaning Guard

Safe operating mode: cleaning

  • Reduced drive power 50%
  • Reduced speed 70 or 200 rpm
  • Machine stops at reduced line pressure (N/mm)

Sensor controlled – machine cannot be operated without safety device.

SPECIFICATIONS

Dimension

  • Footprint (W x D x H) 23.3″ x 23.9 x 23.7″
  • Recommended installation area (W x D): 47.2″ x 27.5″
  • Weight (lbs.): 253 -275.5

Electrical Connection

  • Variante 1: voltage / Frequency 3 x 380-420 V / 50-60 Hz
  • Power 1300 W
  • Variante 2: Voltage / Frequency 3 x 220-220 V / 50-60 Hz
  • Power 1300 W

Temperature Control

  • Water connection -Supply  10mm
  • Water connection – Return 13 mm
  • Supply temperature (max.) 131  F
IN THE BOX
  • 200-240V, 50/60Hz, Three phase power requirement.
  • Universal Scraper System with:
    • Variable apron outlet width.
    • Spring-loaded scraper socket.
    • Adjustable scraper tensioning, with scale.
    • PFA coating (optional) to improve product flow and facilitate cleaning.
  • Speed control by frequency inverter to adjust the production speed to the product viscosity.
  • Cooling and heating capability in the roller system.
  • Solvent dispenser.
  • Stainless steel hopper, PFA Coating optional.
  • Splashguard for easier cleaning.
  • Dust cover.