THE NEW EXAKT 80E Plus

EXPERIENCE SMART DISPERSING

The new 80E PLUS three roll mill delivers faster dispersing results with real-time process analysis. By combining high-precision mechanical design with a state-of-the-art electronic control system, EXAKT has created the new standard for three roll mill technology. Users will have more information than ever before, and the ability to make adjustments on the go.

Smart Dispersion means you can:

  • View real-time analysis of the dispersion process
  • Identify developing problems before they get out of control
  • Make quick and easy in-process corrections to stabilize the process

 

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80E PLUS TECHNOLOGY
  • Optimized Product Formulation
  • Process Analysis
  • Process Data Recording
  • Reproducible Production
HIGHLIGHTS
  • Know what’s happening in the gap with real-time analysis
  • Continuous recording and documentation of production parameters
  • Designed for safety – more optional safety equipment than ever before
  • Throughput up to 18 l/h at a 10 μm gap
  • Adjustable gap size from 5 to 180 μm
  • One-pass calibration with auto adjustment
  • Meets or exceeds the safety requirements specified in ANSI.
  • Self-aligning scraper apron/knife with adjustable tension
  • All stainless steel surfaces for easy cleaning
  • More power with smoother, quieter operation
THREE ROLL MILL ADVANTAGES
  • High Viscosity Dispersion
  • Narrow Particle Size Distribution
  • Deaeration and Wetting
  • Reproducible Results
  • User-friendly Interfaces
DEFINED, CONSISTENT, REPRODUCIBLE

Formulators require increasingly more functionality and quality in their suspensions. This can only be achieved by high-performance three roll mills.

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

EXAKT’s three roll mills deliver excellent results which are consistent and reproducible.

Because precision matters.

 

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APPLICATIONS
  • Colors: Inks, Coatings,Paints
  • Electronics: Flux, Metal or Carbon Pastes
  • Adhesives: Conductive, Filled, Underfills
  • Cosmetics: Lipsticks, Eyeliner, Makeup
  • Dental: Gels, Pastes, Restorative Materials
  • Nano Technologies: Graphene, CNT, Ceramics
  • Food: Chocolate, Nut Pastes

ROLLER MATERIAL

EXAKT three roll mills, rollers, dispersion
Hard Chrome Plated

Surface Roughness: 0,03-0.05 um
Wear Resistance*: Adequate
Temperature Control*: Very Good

EXAKT three roll mills, rollers, dispersion
Aluminum Oxide

Surface Roughness: 0.5-1  um
Wear Resistance*: Very Good
Temperature Control*: Low

EXAKT three roll mills, rollers, dispersion
Tungsten Carbide

Surface Roughness: <0.25 um
Wear Resistance*: Very Good
Temperature Control*: Very Good

EXAKT three roll mills, rollers, dispersion
Silicon Carbide

Surface Roughness: 0.03-0.05 um
Wear Resistance*: Very Good
Temperature Control*: Good

*Roller characteristics are a comparative representation between the four different roller materials.

Optional Safety Equipment

Available in three different widths 85mm, 170mm, 200mm.

Safety Bridge
  • Better protection when working with open gap.
  • Sensor controlled – machine cannot be operated without safety device.
EXAKT Technologies, three roll mill, 80E Plus
Safety Hopper
  • Sensor Controlled – Machine cannot be operated without safety device.
  • Product is only in contact with roller surface and plastic guide.
Nip Cover
  • For small batch sizes or press-out safety device.
  • Sensor controlled – cannot be operated without safety device.
EXAKT 80E Plus splash guard
Splash Guard
  • Protects from accidental contact with products that tend to splash.
  • Recommended for 200 mm working width and high-production speed.
Safety Cover
  • Removable guard covering the entire roller area of the mill.
  • Access door with plexiglass window.
  • Sensor controlled – machine cannot be operated without safety device.
Nip  Guard
  • For liquid products.
  • Sensor controlled – machine cannot be operated without safety device.
Specs:

Dimensions

  • Footprint (WxHxD) 30.39″ x 23.70″ x 23.94″
  • Recommended installation area (WxD): 47.2″ x 27.5″
  • Weight (lbs.): 253 -275.5

Electrical Connection

  • Voltage / Frequency 3 x 220-220 V / 50-60 Hz
  • Power 1300 W

Variable Throughput 

  • Minimum – 10- ml batches at a 10-μm gap
  • Maximum – 18-liters batches per hour at a 10-μm gap

Temperature Control

  • Water connection -Supply  10mm
  • Water connection – Return 13 mm
  • Supply temperature (max.) 131  F