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Three Roll Mills for Industry

tmilligan
In Three Roll Mills for Industry

How EXAKT Three Roll Mills Create Better Ceramic Products

EXAKT three roll mill processesing carbon nanotubes

EXAKT three-roll mills contribute to the creation of better ceramic products through several key mechanisms:

  1. Uniform Dispersion: By effectively breaking down agglomerates and distributing ceramic powders and additives uniformly throughout the matrix, EXAKT three-roll mills ensure homogeneity in ceramic formulations. This leads to consistent material properties, such as mechanical strength, thermal stability, and chemical resistance, resulting in better overall product quality.
  2. Controlled Particle Size Reduction: Three-roll mills provide precise control over particle size reduction, allowing manufacturers to achieve the desired particle size distribution tailored to specific ceramic formulations. This control optimizes material characteristics, such as density, porosity, and surface area, which are crucial for achieving desired performance in the final ceramic products.
  3. Improved Material Integrity: The controlled milling process offered by three-roll mills helps minimize defects and irregularities in the ceramic matrix, enhancing material integrity. This results in ceramic products with improved structural integrity, reduced porosity, and fewer imperfections, ultimately enhancing their mechanical properties and overall performance.

Overall, EXAKT three-roll mills contribute to creating better ceramic products by ensuring uniform dispersion, controlled particle size reduction, and improved material integrity, ultimately leading to enhanced product quality and performance in various applications.

tmilligan
In Ointment Mills for Pharmacy, Three Roll Mills for Industry

6 Highlights of the EXAKT 80S Plus

EXAKT 80S Plus

Improved safety standards, easy operation, and even more precise adjustment of the gap.

The EXAKT 80S PLUS has higher safety standards, easier operation, and an even more precise adjustment of the gap. With a powerful motor, optional temperature control, and the choice of ceramic and metallic rollers, the 80S Plus was designed for processing a wide range of different materials.

This three roll mill works well with both small quantities in the laboratory and larger production quantities. Different working widths and exceptional safety devices ensure ideal working conditions for many products.

  1. Easily monitor speed, temperature, production timer, and power consumption on the color display
  2. Adjustable gap range: 5 to 230 μm
  3. Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  4. Covers made of stainless steel blasted or optional electro-polished
  5. Roller materials: Chrome, tungsten carbide, aluminum oxide, or silicon carbide
  6. Meets or exceeds safety standards specified in ANSI

Learn more about the 80 S Plus

Request a quote

EXAKT 80S Plus

80S Plus Control Panel

tmilligan
In Three Roll Mills for Industry

Three Roll Mill Applications

EXAKT three roll mills for CNTs

From the food industry to nanotechnology, EXAKT three roll mills are used in a wide variety of industrial and research applications. No matter which paste must be processed, the EXAKT three roll mills can break open all kinds of agglomerates. This creates substances of the greatest fineness and quality.

  • Adhesives: conductive, filled, underfills
  • Colors: inks, coatings paints
  • Cosmetics: lipsticks, eyeliner, makeup
  • Dental: gels, pastes, restorative materials
  • Electronics: flux, metal or carbon pastes
  • Grease and lubrication
  • Nano Technologies: graphene, CNT, ceramics

Learn more about EXAKT three roll mills. 

EXAKT’s three roll mills are excellent for grease and lubrication applications.

tmilligan
In Three Roll Mills for Industry

EXAKT Technologies Introduces Thermo Fisher Refrigerated Circulators

EXKAT News

**FOR IMMEDIATE RELEASE**

Oklahoma City, September 5th, 2023: EXAKT Technologies, a pioneer in precision industrial equipment, is excited to announce a new addition to its product lineup. In collaboration with Thermo Fisher Scientific, a global leader in temperature control technology, EXAKT is now offering Thermo Fisher Refrigerated Circulators alongside their renowned EXAKT Three Roll Mills.

This strategic partnership aims to provide industries with an unparalleled solution that combines precision particle size reduction and controlled temperature environments. By merging the precision engineering of EXAKT’s Three Roll Mills with Thermo Fisher’s expertise in temperature control, manufacturers can expect enhanced product quality, consistency, and efficiency across a range of applications.

EXAKT’s commitment to innovation and excellence is further reinforced by this collaboration, as they continue to deliver cutting-edge solutions that meet the evolving needs of industries relying on materials processing accuracy.

For more information about EXAKT three roll mills and Thermo Fisher refrigerated circulators, click here.

Thermo-Fisher-A25-Thumbnail-Image

tmilligan
In Three Roll Mills for Industry

Conventional Mixing vs EXAKT Milling

EXAKT Ointment Mill Results

A study at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • The particle size is smaller and the distribution is more narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

tmilligan
In Three Roll Mills for Industry

7 Reasons to Choose the EXAKT 80E Plus Three Roll Mill

EXAKT80E Pus Hopper

The 80E PLUS three roll mill delivers faster-dispersing results with real-time process analysis. By combining high-precision mechanical design with a state-of-the-art electronic control system, EXAKT has created the new standard for three roll mill technology.

Users will have more information than ever before, and the ability to make adjustments on the go.

  1. Safe operation mode for the cleaning process
  2. Numeric or graphical real-time presentation of all relevant production parameters
  3. Easy to use data transfer via USB interface
  4. Gap Mode: Adjustable gap size from 5 to 180 μm
  5. Force Mode: Line pressure adjustable up to max. 26 N/mm, depending on the working width
  6. Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  7. Roller materials chrome, tungsten carbide, aluminum oxide, or silicon carbide

Request quote.

tmilligan
In Three Roll Mills for Industry

Nip Guard Adds Safety to Your EXAKT 50I

Nip guard-EXAKT 50I Three Roll Mill

Make the EXAKT 50I three roll mill even better!

The Nip Guard adds an extra layer of safety to your EXAKT 50I.
  • Attaches fast – no tools needed
  • Save $$ on costly repairs
  • Keep more of your spatulas

Designed for EXAKT 50I use only.

Order Nip Guard

Service and Parts for Your Three Roll Mill

Whether you need replacement parts, repairs, or advice, EXAKT has factory-trained technicians and expert technical support to help you. We’ll make sure your equipment works the way it should.

Request Service
tmilligan
In Three Roll Mills for Industry

4 Advantages Using Three Roll Mills

EXAKT Three Roll Mill for Cosmetics red

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  1. The shear rate between the rollers is the decisive factor for the process.
  2. This is determined by the roller spacing and the circumferential speed.
  3. Agglomerates and powder clumps are broken up and homogenized.
  4. The more controlled the energy input, the more precise the processing.

To see more EXAKT three roll mill videos, click here.