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Three Roll Mills for Industry

tmilligan
In Three Roll Mills for Industry

7 Reasons to Choose the EXAKT 80E Plus Three Roll Mill

EXAKT80E Pus Hopper

The 80E PLUS three roll mill delivers faster-dispersing results with real-time process analysis. By combining high-precision mechanical design with a state-of-the-art electronic control system, EXAKT has created the new standard for three roll mill technology.

Users will have more information than ever before, and the ability to make adjustments on the go.

  1. Safe operation mode for the cleaning process
  2. Numeric or graphical real-time presentation of all relevant production parameters
  3. Easy to use data transfer via USB interface
  4. Gap Mode: Adjustable gap size from 5 to 180 μm
  5. Force Mode: Line pressure adjustable up to max. 26 N/mm, depending on the working width
  6. Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  7. Roller materials chrome, tungsten carbide, aluminum oxide, or silicon carbide

Request quote.

tmilligan
In Three Roll Mills for Industry

Nip Guard Adds Safety to Your EXAKT 50I

Nip guard-EXAKT 50I Three Roll Mill

Make the EXAKT 50I three roll mill even better!

The Nip Guard adds an extra layer of safety to your EXAKT 50I.
  • Attaches fast – no tools needed
  • Save $$ on costly repairs
  • Keep more of your spatulas

Designed for EXAKT 50I use only.

Order Nip Guard

Service and Parts for Your Three Roll Mill

Whether you need replacement parts, repairs, or advice, EXAKT has factory-trained technicians and expert technical support to help you. We’ll make sure your equipment works the way it should.

Request Service
tmilligan
In Three Roll Mills for Industry

4 Advantages Using Three Roll Mills

EXAKT Three Roll Mill for Cosmetics red

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  1. The shear rate between the rollers is the decisive factor for the process.
  2. This is determined by the roller spacing and the circumferential speed.
  3. Agglomerates and powder clumps are broken up and homogenized.
  4. The more controlled the energy input, the more precise the processing.

To see more EXAKT three roll mill videos, click here.

 

tmilligan
In Three Roll Mills for Industry

EXAKT 50I Tune-Up

EXAKT-Mill-Service-female

Prevent Downtime, Improve Performance

EXAKT’s preventative maintenance program extends the life of your three roll mill and reduces downtime. EXAKT mills last a long time, and a little preventative maintenance will add even more years of reliable performance.

New mill performance without the new mill cost

  • Clean and check roller eccentricity for variance
  • Calibrate rollers to the best operational level
  • Adjust belt tension
  • Inspect product guides, apron, and gears, and replace them as needed
  • Disassemble and deep clean the mill
  • Adjust scraper tension
  • Inspect and lubricate gears
  • Test performance

$750.00, Free Shipping

Free Shipping!
We take the hassle out of shipping your mill. Schedule your tune-up, and we’ll send you a secure box with protective foam inserts, labels, and instructions.

Schedule Now!

tmilligan
In Three Roll Mills for Industry

EXAKT Three Roll Mills for Nanocarbons

EXAKT Three Roll Mill for Nanocarbons
EXAKT Three Roll Mills for Nanocarbons

EXAKT three roll mills for nanocarbons

Nanocarbons, especially carbon nanotubes or graphenes, are the basis of a variety of new materials and products, e.g. for modern lightweight construction, for solar cells based on fullerenes, or flame arresters in foams. EXAKT Three Roll Mills are crucially important in the research, development, and production of this versatile material group. They enable high-precision dispersion down to the nano range with a defined, targeted, and careful energy input.

Learn more about EXAKT’s three roll mills

Request Quote

tmilligan
In Three Roll Mills for Industry

9 Highlights: 50I Three Roll Mill

EXAKT 50I Three Roll Mill

The EXAKT 50 I Three Roll Mill is an especially compact, versatile, and easy-to-operate unit for applications where excellent dispersing is essential. Working with separate roller sets is particularly effective in regard to fast cleaning, the avoidance of cross-contamination, and downtimes due to changing the product. EXAKT 50 is indispensable for research, development, and training.

  1. Roller gap to 10 μm
  2. Precise setting of the roller gap, no dry running possible
  3. Up to 5 l/h throughput with a gap width of 10 μm
  4. Adjustable circumferential speed of the rollers
  5. Interchangeable roller set
  6. Ceramic or hardened chrome rollers
  7. Precise one-hand adjustment, continuous and with scale
  8. Self-adjusting scraper knife
  9. Overload protection

Learn more about the 50I

50I-Roller-Set-replacement

tmilligan
In Three Roll Mills for Industry

EXAKT Three Roll Mills for Carbon Applications

EXAKT Three Roll Mills for CNT

Why should you be using an EXAKT three roll mill for your carbon application? Some of the process advantages include:

  • Disperse the difficult – tangled CNT, especially in viscous pastes such as Epoxy and Silicone.
  • Exfoliate graphite-based materials without destroying the plate-like structure.
  • Control the level of dispersion.

EXAKT’s electronic models (80E Plus, and 120E) give the most precise control and repeatability.

Whether it’s for research or production, learn more by calling or emailing our three roll mill experts.

800-866-7172 | info@exaktusa.com 

EXAKT Dispersion Process

tmilligan
In Three Roll Mills for Industry

The EXAKT 120EH-450 Three Roll Mill

EXAKT 120EH

The EXAKT 120EH-450 is the highest performance three roll mill of the E-Line series. Developed for production, the mill offers options for the automatic filling, monitoring, and cooling. The electronic control concept enables the precise setting of all relevant processing parameters. Recurrent production processes can also be programmed and all operating parameters continuously stored. This means they are available at any time for documentation or for subsequent analysis of the results. Reproducible, consistent and documented quality is the precondition for efficient production.

  • Achievable fineness of less than 1 μm
  • Gap or power mode optionally selectable per gap
  • One-pass calibration – automatic adjustment of the spacing and parallelism of the rollers
  • Electronic display of all operating parameters
  • DataLog – documentation of processing parameters
  • Throughput up to 14 or 27.5 l/h with a gap width of 5 μm
  • Roller temperature control for optimum process control
  • Safe working – overload protection, cleaning and reverse mode
  • Scale-up from the laboratory to production
tmilligan
In Three Roll Mills for Industry

The EXAKT 120S-450 Three Roll Mill

The latest generation of the EXAK T 120S Plus Three Roll Mill technology features state-of-the-art safety functionality, optimum operation and precise setting of the gap.

The EXAT 120S Plus offers continuously good results at particle fineness down to 5 μm. When the increased volume and simple handling are required, the120S-450 is the best choice. The process conditions are very easily adapted to the product to be processed. A continuously adjustable processing speed, excellent temperature control, and alternative roller materials provide the best prerequisites for a multitude of material requirements. The compact desktop model is found everywhere in production. The solid processing of the machine provides absolutely parallel, manually adjusted roller gaps for uniform processing.

 

EXAKT 120S Plus

  • Easily monitor speed, temperature, production timer, and power consumption
    on the color display
  • Roller gap to 5 μm
  • Precise setting of the roller gap, no dry running possible
  • Up to 27 l/h throughput with a gap width of 10 μm
  • Ceramic (aluminum oxide, silicon carbide) or hardened chrome rollers
  • Precise one-hand adjustment, continuous and with scale
  • High safety standard
  • Separate cleaning and reverse operation mode