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printed electronics equipment | Exakt Technologies

Ointment Mill Advantages

Three roll mill advantages

Only the ointment mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  • The shear rate between the rollers is the decisive factor for the process.
  • This is determined by the roller spacing and the circumferential speed.
  • Agglomerates and powder clumps are broken up and homogenized.
  • The more controlled the energy input, the more precise the processing.

The EXAKT 120EH-250 Three Roll Mill

The EXAKT 120E provides higher productivity and more power with the same precision as the 80E Plus. This makes it the ideal equipment for a scale-up when higher production volumes are required. Continuously excellent results for particle fineness down to 1 μm and stable production conditions. This mill has proven its worth wherever maximum reproducibility and control are required. This model is found in laboratory and production environments.

  • Achievable fineness of less than 1 μm
  • Gap or power mode optionally selectable per gap
  • One-pass calibration – automatic adjustment of the spacing and parallelism of the rollers
  • Electronic display of all operating parameters
  • DataLog – documentation of processing parameters
  • Throughput up to 14 l/h with a gap width of 5 μm
  • Roller temperature control for optimum process control
  • Safe working – overload protection, cleaning, and reverse mode
  • Scraper knife angle adjustable

Three Roll Mill Advantages

Three roll mill advantages

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  • The shear rate between the rollers is the decisive factor for the process.
  • This is determined by the roller spacing and the circumferential speed.
  • Agglomerates and powder clumps are broken up and homogenized.
  • The more controlled the energy input, the more precise the processing.

Ointment Mill Advantages

Three roll mill advantages

Only the ointment mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  • The shear rate between the rollers is the decisive factor for the process.
  • This is determined by the roller spacing and the circumferential speed.
  • Agglomerates and powder clumps are broken up and homogenized.
  • The more controlled the energy input, the more precise the processing.

Three Roll Mill Advantages

Three roll mill advantages

Only the three roll mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  • The shear rate between the rollers is the decisive factor for the process.
  • This is determined by the roller spacing and the circumferential speed.
  • Agglomerates and powder clumps are broken up and homogenized.
  • The more controlled the energy input, the more precise the processing.

What does a three roll mill do?

Three Roll Mill Process

A three roll mill utilizes high shear force to disperse agglomerates, and homogenize viscous materials.

Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Agglomerates and powder clumps are broken up and homogenized.

 

Three Roll Mills for Cosmetics

Three Roll Mills for Cosmetics

Cosmetic Manufactures Use EXAKT Three Roll Mills For Brilliant Colors

When it comes to color brilliance, color effects and high color intensity, EXAKT Three Roll Mills offer significant advantages. For example, the primary particles are not damaged during the processing of metallic and effect pigments. Optimal process control and reproducible quality are a matter of course with EXAKT Three Roll Mills. They satisfy the strictest guidelines for quality assurance and are therefore GMP and ISO auditable. Major companies and brands benefit from EXAKT Three Roll Mills in the production of lipsticks, eyeliners, foundations and nail polishes.

Learn more: https://exaktusa.com/dispersion-equipment/.

 

 

 

Improve the Performance of Your Ointment Mill.

Your Ointment Mill May Need a Tune-up

EXAKT ointment mills rarely require repair, but sometimes a tune-up can help improve the performance of your machine and provide years of worry-free use.

For smaller mills, we can turn your mill around the same day it’s received at our shop to minimize downtime.

For larger mills, simply schedule time for an on-site service call. EXAKT charges a daily rate plus travel expenses.

Call us today to get a quote based on your mill and location.

1-800-866-7172

inforx@exaktusa.com

EXAKT is the only place to get:

  • Factory-trained technicians
  • Original manufactured parts
  • Expert technical support