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roller mills | Exakt Technologies - Part 2

tmilligan
In Ointment Mills for Pharmacy

9 Great Highlights: EXAKT 50 EC Plus

EXAKT EC Plus Pharmacy

For producing truly elegant preparations of creams, ointments, or gels there is no tool more effective or more complete than an ointment mill. And the EXAKT 50 EC Plus delivers more control in making elegant preparations.

HIGHLIGHTS

  1. Roller gap to 10 μm
  2. Precise setting of the roller gap, no dry running possible
  3. Up to 5 l/h throughput with a gap width of 10 μm
  4. Continuously adjustable circumferential speed of the rollers
  5. Interchangeable roller set
  6. Ceramic or hardened chrome rollers
  7. Precise one-hand adjustment, continuous and with scale
  8. Self-adjusting scraper knife
  9. Overload protection

Learn more about the EC+.

Shop EC Plus parts.

EXAKT EC+ Ointment Mill

 

 

 

 

 

 

 

 

EXAKT EC+ features, ointment mill

 

 

 

 

 

tmilligan
In Three Roll Mills for Industry

EXAKT Three Roll Mills for Carbon Applications

EXAKT Three Roll Mills for CNT

Why should you be using an EXAKT three roll mill for your carbon application? Some of the process advantages include:

  • Disperse the difficult – tangled CNT, especially in viscous pastes such as Epoxy and Silicone.
  • Exfoliate graphite-based materials without destroying the plate-like structure.
  • Control the level of dispersion.

EXAKT’s electronic models (80E Plus, and 120E) give the most precise control and repeatability.

Whether it’s for research or production, learn more by calling or emailing our three roll mill experts.

800-866-7172 | info@exaktusa.com 

EXAKT Dispersion Process

tmilligan
In Three Roll Mills for Industry

The EXAKT 120EH-450 Three Roll Mill

EXAKT 120EH

The EXAKT 120EH-450 is the highest performance three roll mill of the E-Line series. Developed for production, the mill offers options for the automatic filling, monitoring, and cooling. The electronic control concept enables the precise setting of all relevant processing parameters. Recurrent production processes can also be programmed and all operating parameters continuously stored. This means they are available at any time for documentation or for subsequent analysis of the results. Reproducible, consistent and documented quality is the precondition for efficient production.

  • Achievable fineness of less than 1 μm
  • Gap or power mode optionally selectable per gap
  • One-pass calibration – automatic adjustment of the spacing and parallelism of the rollers
  • Electronic display of all operating parameters
  • DataLog – documentation of processing parameters
  • Throughput up to 14 or 27.5 l/h with a gap width of 5 μm
  • Roller temperature control for optimum process control
  • Safe working – overload protection, cleaning and reverse mode
  • Scale-up from the laboratory to production
tmilligan
In Ointment Mills for Pharmacy

EXAKT’s 50 EC+

EXKAT News

 

For producing truly elegant preparations of creams, ointments or gels there is no tool more effective or more complete than an ointment mill. And the EXAKT 50 EC+ delivers more control in making that elegant preparation.

HIGHLIGHTS

› Roller gap to 10 μmEXAKT EC+ Ointment Mill
› Precise setting of the roller gap, no dry running possible
› Up to 5 l/h throughput with a gap width of 10 μm
› Continuously adjustable circumferential speed of the rollers
› Interchangeable roller set
› Ceramic or hardened chrome rollers
› Precise one-hand adjustment, continuous and with scale
› Self-adjusting scraper knife
› Overload protection

Learn more about the EC+.

.

 

EXAKT EC+ features, ointment mill

 

 

 

tmilligan
In Three Roll Mills for Industry

Conventional Mixing vs. EXAKT Milling

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • Particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

tmilligan
In Three Roll Mills for Industry

EXAKT Three Roll Mills for Carbon Applications

EXAKT Three Roll Mills for CNT

Why should you be using an EXAKT three roll mill for your carbon application? Some of the process advantages include:

  • Disperse the difficult – tangled CNT, especially in viscous pastes such as Epoxy and Silicone.
  • Exfoliate graphite-based materials without destroying the plate-like structure.
  • Control the level of dispersion.

EXAKT’s electronic models (80E Plus, and 120E) give the most precise control and repeatability.

Whether it’s for research or production, learn more by calling or emailing our three roll mill experts.

800-866-7172 | info@exaktusa.com 

EXAKT Dispersion Process

tmilligan
In Ointment Mills for Pharmacy

Conventional Mixing vs. EXAKT Milling

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • Particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

tmilligan
In Ointment Mills for Pharmacy

EXAKT Results

EXKAT News

EXAKT three ointment mills deliver results that are consistent and reproducible.

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of ointments processed with three roll mills is better than those processed with electric mixing systems. The study highlighted the following conclusions:

  • The particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits.
  • Ointment mills allow for quality control during processing.
tmilligan
In Ointment Mills for Pharmacy

Why Choose EXAKT Ointment Mills

EXAKT EC Plus Ointment Mill

Because precision matters.

Experience – More than 60 years in milling compounds, more than 45,000 systems installed worldwide.

Expertise – Extensive knowledge of applications with a wide variety of materials.

Service – Factory-trained technicians are available to help repair and extend the life of your equipment.

Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.

Precision – Nothing says precision and quality like German engineering.

tmilligan
In Three Roll Mills for Industry

The EXAKT 120EH-250 Three Roll Mill

EXAKT 120E-250 w Hopper Close

The EXAKT 120E provides higher productivity and more power with the same precision as the 80E Plus. This makes it the ideal equipment for a scale-up when higher production volumes are required. Continuously excellent results for particle fineness down to 1 μm and stable production conditions. This mill has proven its worth wherever maximum reproducibility and control are required. This model is found in laboratory and production environments.

  • Achievable fineness of less than 1 μm
  • Gap or power mode optionally selectable per gap
  • One-pass calibration – automatic adjustment of the spacing and parallelism of the rollers
  • Electronic display of all operating parameters
  • DataLog – documentation of processing parameters
  • Throughput up to 14 l/h with a gap width of 5 μm
  • Roller temperature control for optimum process control
  • Safe working – overload protection, cleaning, and reverse mode
  • Scraper knife angle adjustable