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roller mills | Exakt Technologies

5 Reasons EXAKT Ointment Mills Are Better Than Mixers

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with EXAKT ointment mills is better than those processed with electric mixing systems.

  1. The particle size is smaller and the particle size distribution is more narrow.
  2. Ointment stability is better.
  3. Temperatures do not increase significantly during processing.
  4. Ointments are softer consistency with lower flow limits
  5. Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

EXAKT Ointment Mills Get Results

EXAKT Three Roll Mill with topical

EXAKT three ointment mills deliver results that are consistent and reproducible.

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of ointments processed with EXAKT ointment mills is better than those processed with electric mixing systems. The study highlighted the following conclusions:

  1. The particle size is smaller and the particle size distribution is narrower.
  2. Ointment stability is better.
  3. Temperatures do not increase significantly during processing.
  4. Ointments are softer consistency with lower flow limits.
  5. Ointment mills allow for quality control during processing.
EXAKT Ointment Mill Results

Left side: Substance processed with conventional mixing procedure: crystalline substances are still clearly visible. Right side: Substance processed with an EXAKT ointment mill: regular and fine consistency of the substance.

Conventional Mixing vs EXAKT Milling

EXAKT Ointment Mill Results

A study at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • The particle size is smaller and the distribution is more narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

6 Great Features of the 80S Plus

The new EXAKT 80S PLUS has higher safety standards, easier operation, and an even more precise adjustment of the gap. With a powerful motor, optional temperature control, and the choice of ceramic and metallic rollers, the new 80S Plus was designed for processing a wide range of different materials.

This three roll mill works well with both small quantities in the laboratory and larger production quantities. Different working widths and exceptional safety devices ensure ideal working conditions for many products.

  1. Easily monitor speed, temperature, production timer, and power consumption on the color display
  2. Adjustable gap range: 5 to 230 μm
  3. Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  4. Covers made of stainless steel blasted or optional electro-polished
  5. Roller materials: Chrome, tungsten carbide, aluminum oxide, or silicon carbide
  6. Meets or exceeds safety standards specified in ANSI

Learn more about the 80 S Plus

EXAKT 80S Plus

5 Reasons to Choose EXAKT Ointment Mills

EXAKT EC Plus Pharmacy

Because precision matters.

EXAKT produces the most precise, safe, and user-friendly machines in their respective industries. These products are an investment meant to last. The “Made in Germany” stamp you see on each of our machines embodies the meticulous attention to detail and pride in workmanship. Our equipment is something special, and we want you to experience it.

Here are 5 reasons to choose an EXAKT ointment mill.

  1. Experience – More than 60 years in milling compounds, more than 45,000 systems installed worldwide.
  2. Expertise – Extensive knowledge of applications with a wide variety of materials.
  3. Service – Factory-trained technicians are available to help repair and extend the life of your equipment.
  4. Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.
  5. Precision – Nothing says precision and quality like German engineering.

Watch and learn more about EXAKT mills here. 

EXAKT Dispersion Process

Conventional Mixing vs EXAKT Milling

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with EXAKT ointment mills is better than those processed with electric mixing systems.

  1. The particle size is smaller and the particle size distribution is more narrow.
  2. Ointment stability is better.
  3. Temperatures do not increase significantly during processing.
  4. Ointments are softer consistency with lower flow limits
  5. Three roll mills allow for quality control during processing.

Learn more.

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

9 Highlights: 50I Three Roll Mill

EXAKT 50I Three Roll Mill

The EXAKT 50 I Three Roll Mill is an especially compact, versatile, and easy-to-operate unit for applications where excellent dispersing is essential. Working with separate roller sets is particularly effective in regard to fast cleaning, the avoidance of cross-contamination, and downtimes due to changing the product. EXAKT 50 is indispensable for research, development, and training.

  1. Roller gap to 10 μm
  2. Precise setting of the roller gap, no dry running possible
  3. Up to 5 l/h throughput with a gap width of 10 μm
  4. Adjustable circumferential speed of the rollers
  5. Interchangeable roller set
  6. Ceramic or hardened chrome rollers
  7. Precise one-hand adjustment, continuous and with scale
  8. Self-adjusting scraper knife
  9. Overload protection

Learn more about the 50I

50I-Roller-Set-replacement