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Ointment Mills for Pharmacy

The EXAKT 80S Plus

The new EXAKT 80S PLUS has higher safety standards, easier operation, and an even more precise adjustment of the gap. With a powerful motor, optional temperature control and the choice of ceramic and metallic rollers, the new 80S Plus was designed for processing a wide range of different materials.

This three roll mill works well with both small quantities in the laboratory or larger production quantities. Different working widths and exceptional safety devices ensure ideal working conditions for many products.EXAKT 80S Plus

  • Easily monitor speed, temperature, production timer, and power consumption on the color display
  • Adjustable gap range: 5 to 230 μm
  • Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  • Covers made of stainless steel, blasted or optional electro-polished
  • Roller materials: Chrome, tungsten carbide, aluminum oxide or silicon carbide
  • Meets or exceeds safety standards specified in ANSI

Learn more about the 80 S Plus

Elegant Ointments

EXAKT ointment mills produced ointments with softer consistency and lower flow limits than those produced with EMPs, most likely due to the significant temperature increase of ointments processed with EMPs (electronic mortar & pestle).

EXAKT’s 50 EC+

 

For producing truly elegant preparations of creams, ointments or gels there is no tool more effective or more complete than an ointment mill. And the EXAKT 50 EC+ delivers more control in making that elegant preparation.

HIGHLIGHTS

› Roller gap to 10 μmEXAKT EC+ Ointment Mill
› Precise setting of the roller gap, no dry running possible
› Up to 5 l/h throughput with a gap width of 10 μm
› Continuously adjustable circumferential speed of the rollers
› Interchangeable roller set
› Ceramic or hardened chrome rollers
› Precise one-hand adjustment, continuous and with scale
› Self-adjusting scraper knife
› Overload protection

Learn more about the EC+.

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EXAKT EC+ features, ointment mill

 

 

 

EXAKT’s Classic 50

With more than 30,000 units installed around the world, the EXAKT Classic 50 is the best known and most accepted pharmaceutical ointment mill. The

Classic 50 ensures excellent results for topical, oral and suppository applications among others. When preparing ointments and creams containing crystallized ingredients, the EXAKT 50 is superior to even highly advanced mixing technologies.

Applications: suspension ointments, emulsions ointments or cream

Highlights:

  • Particle fineness to below 20 microns
  • Up to 8 liters/ hour throughput
  • Chemically inert porcelain rollers
  • Mechanical overload protection
  • Space-saving desktop model

Learn more about the Classic 50.

EXAKT Classic 50 Handwheel

 

Tune-up Your Classic 50 Ointment Mill

Prevent Downtime, Improve Performance

EXAKT’s preventative maintenance program extends the life of your mill and reduces downtime. EXAKT ointment mills last a long time, and a little preventative maintenance will add even more years of reliable performance.


New – FREE shipping!
We take the hassle out of shipping your mill. Schedule your tune-up, and we’ll send you a secure box with protective foam inserts, labels, and instructions.


For mills 2-5 years
Ensure performance

  • Clean and check roller eccentricity for variance
  • Calibrate to best operational level
  • Adjust belt tension
  • Evaluate accessories
  • Adjust scraper tension
  • Inspect and lubricate gears,
  • Test performance

$350, free shipping


For mills 5 -10 years 
Extend the life of your mill

  • Includes Level 1Tune-up
  • Replace both cog belts
  • Replace scraper tension spring
  • Inspect product guides, apron, gears, and replace as needed

 

$550, free shipping


 

For mills 10+ years 
New mill performance without the new mill cost.

  •  Includes Level 1 & 2 Tune-up
  • Disassemble and deep cleaning
  • Replace (6) bearings
  • Replace and lubricate gears

 

$1,200, free shipping


Schedule Now!
inforx@exaktusa.com

1-800-866-7172

 

Conventional Mixing vs. EXAKT Milling

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • Particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

EXAKT Results

EXAKT three ointment mills deliver results that are consistent and reproducible.

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of ointments processed with three roll mills is better than those processed with electric mixing systems. The study highlighted the following conclusions:

  • The particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits.
  • Ointment mills allow for quality control during processing.

Ointment Mill Advantages

Three roll mill advantages

Only the ointment mill used in the dispersing process guarantees that 100% of the product will be passed through both shear zones.

  • The shear rate between the rollers is the decisive factor for the process.
  • This is determined by the roller spacing and the circumferential speed.
  • Agglomerates and powder clumps are broken up and homogenized.
  • The more controlled the energy input, the more precise the processing.