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dispersion | Exakt Technologies

Three Roll Mill Process

What does an ointment mill do?

By | Pharmacy

An ointment mill utilizes high shear force to disperse active ingredients, and homogenize viscous materials.

Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Active ingredients and powder clumps are broken up and homogenized, which removes grittiness and results in a high-quality topical.  This gives your customers a pharmaceutically elegant and effective ointment.

 

 

 

Three Roll Mill Process

What does a three roll mill do?

By | Dispersion

A three roll mill utilizes high shear force to disperse agglomerates, and homogenize viscous materials.

Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Agglomerates and powder clumps are broken up and homogenized.

 

Why Choose EXAKT Ointment Mills

By | Pharmacy

Because precision matters.

Experience – More than 60 years in milling compounds, more than 45,000 systems installed worldwide.

Expertise – Extensive knowledge of applications with a wide variety of materials.

Service – Factory-trained technicians are available to help repair and extend the life of your equipment.

Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.

Precision – Nothing says precision and quality like German engineering.

EXAKT Three Roll Mill

Why Choose EXAKT Three Roll Mills?

By | Dispersion

Because precision matters.

Experience – More than 60 years in dispersion, more than 45,000 systems installed worldwide.

Expertise – Extensive knowledge of applications with a wide variety of materials.

Service – Factory-trained technicians are available to help repair and extend the life of your equipment.

Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.

Precision – Nothing says precision and quality like German engineering.

Check Out The New 80S Plus!

By | Dispersion, Pharmacy

For maximum fineness, higher throughput. The S-Line series is the entry point for achieving the finest dispersing results.

Highlights:

  • Easily monitor speed, temperature, production timer, and power consumption.
  • Adjustable gap range: 5 to 230 µm
  • Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  • Covers made of blasted stainless steel or optional electro-polished
  • Roller materials: Chrome, tungsten carbide, aluminum oxide or silicon carbide
  • More safety accessories offered than ever before

Learn more!

Have you seen the new EXAKT 80E Plus?

By | Dispersion

Smarter, Safer, Faster

Experience our most advanced three roll mill

Smarter

  • See real-time analysis of the dispersion process
  • Identify problems before they get out of control
  • Make  quick and easy in-process corrections on the go
  • Monitor temperature changes during the process
  • Facilitate quicker process optimization
  • Provides easy download of process conditions for quality control and purposes

Safer

  • The safest three roll mill EXAKT has ever produced.
  • More optional safety equipment than ever before
  • Meets or exceeds the safety requirements specified in ANSI.
  • Cleaning mode – the mill defaults to the maximum gap spacing and minimum torque.

Faster

  • Make process changes on the go
  • Reduce the number of passes
  • Know when your dispersion is complete
  • More power with smoother, quieter operation

Learn more: https://exaktusa.com/80e-plus/

Request info: info@exaktusa.com

 

 

 

EXAKT’s 50 I

By | Dispersion

three roll mills, exakt technologies, dispersion

The EXAKT 50 I Three Roll Mill is an especially compact, versatile and easy-to-operate unit for applications where excellent dispersing is essential.

Working with separate roller sets is particularly effective in regard to fast cleaning, the avoidance of cross-contamination and downtimes due to changing the product. The special properties and functionalities make the EXAKT 50 indispensable for research, development and training.

HIGHLIGHTS

› Roller gap to 10 μm
› Precise setting of the roller gap, no dry running possible
› Up to 5 l/h throughput with a gap width of 10 μm
› Continuously adjustable circumferential speed of the rollers
› Interchangeable roller set
› Ceramic or hardened chrome rollers
› Precise one-hand adjustment, continuous and with scale
› Self-adjusting scraper knife
› Overload protection

exakt three roll mills, dispersion

Learn more about the 50 I.