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dispersion | Exakt Technologies - Part 4

EXAKT Results

Compounding EXAKT

EXAKT three ointment mills deliver results that are consistent and reproducible.

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of ointments processed with three roll mills is better than those processed with electric mixing systems. The study highlighted the following conclusions:

  • The particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits.
  • Ointment mills allow for quality control during processing.

EXAKT Results

EXAKT Results

EXAKT three roll mills deliver results which are consistent and reproducible.

  • Process materials accurately and dependably, including Nano particles
  • Narrowest particle distribution
  • No separation
  • Processing down to 5 ml, virtually loss free
  • Minimal cleaning losses
  • Durable mills mean low operating costs

What does an ointment mill do?

Three Roll Mill Process

An ointment mill utilizes high shear force to disperse active ingredients, and homogenize viscous materials.

Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Active ingredients and powder clumps are broken up and homogenized, which removes grittiness and results in a high-quality topical.  This gives your customers a pharmaceutically elegant and effective ointment.

 

 

 

What does a three roll mill do?

Three Roll Mill Process

A three roll mill utilizes high shear force to disperse agglomerates, and homogenize viscous materials.

Shear force is created by three horizontally positioned rollers rotating in opposite directions and at different speeds relative to each other.

The product is pulled through the gaps between the rollers. Agglomerates and powder clumps are broken up and homogenized.

 

Why Choose EXAKT Ointment Mills

Compounding EXAKT

Because precision matters.

Experience – More than 60 years in milling compounds, more than 45,000 systems installed worldwide.

Expertise – Extensive knowledge of applications with a wide variety of materials.

Service – Factory-trained technicians are available to help repair and extend the life of your equipment.

Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.

Precision – Nothing says precision and quality like German engineering.

Why Choose EXAKT Three Roll Mills?

EXAKT Three Roll Mill

Because precision matters.

Experience – More than 60 years in dispersion, more than 45,000 systems installed worldwide.

Expertise – Extensive knowledge of applications with a wide variety of materials.

Service – Factory-trained technicians are available to help repair and extend the life of your equipment.

Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.

Precision – Nothing says precision and quality like German engineering.

Check Out The New 80S Plus!

For maximum fineness, higher throughput. The S-Line series is the entry point for achieving the finest dispersing results.

Highlights:

  • Easily monitor speed, temperature, production timer, and power consumption.
  • Adjustable gap range: 5 to 230 µm
  • Variable throughput from as little as 10 ml up to 18 l/h at a 10 μm gap
  • Covers made of blasted stainless steel or optional electro-polished
  • Roller materials: Chrome, tungsten carbide, aluminum oxide or silicon carbide
  • More safety accessories offered than ever before

Learn more!