Diamond Band – Special characteristics:
Distortion-free / corrosion-free stainless steel
Single diamond layer, nickel embedded
Different band thicknesses and grain sizes
Minimized kerf-loss
Add another layer of safety to your mill with this cleaning guard. Only compatible with the EXAKT 50 I. Order by calling 800-866-7172. Or email: EXAKTorders@exaktusa.com.
Because precision matters.
EXAKT produces the most precise, safe, and user-friendly machines in their respective industries. These products are an investment meant to last. The “Made in Germany” stamp you see on each of our machines embodies the meticulous attention to detail and pride in workmanship. Our equipment is something special, and we want you to experience it.
Here are 5 reasons to choose an EXAKT ointment mill.
- Experience – More than 60 years in milling compounds, more than 45,000 systems installed worldwide.
- Expertise – Extensive knowledge of applications with a wide variety of materials.
- Service – Factory-trained technicians are available to help repair and extend the life of your equipment.
- Products – Machines are made for the customer with the highest precision in manufacturing and assembly. And we have the smallest tolerance ranges in the market.
- Precision – Nothing says precision and quality like German engineering.
Watch and learn more about EXAKT mills here.
A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with EXAKT ointment mills is better than those processed with electric mixing systems.
- The particle size is smaller and the particle size distribution is more narrow.
- Ointment stability is better.
- Temperatures do not increase significantly during processing.
- Ointments are softer consistency with lower flow limits
- Three roll mills allow for quality control during processing.
Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.
Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance
The latest generation of the EXAK T 120S Plus Three Roll Mill technology features state-of-the-art safety functionality, optimum operation and precise setting of the gap.
The EXAKT 120S Plus offers continuously good results at particle fineness down to 5 μm. When the increased volume and simple handling are required, the 120S-450 is the best choice. A continuously adjustable processing speed, excellent temperature control, and alternative roller materials provide the best prerequisites for a multitude of material requirements. The benchtop model is found everywhere in production. The solid processing of the machine provides absolutely parallel, manually adjusted roller gaps for uniform processing.
- Easily monitor speed, temperature, production timer, and power consumption.
- Gap range: 5 μm – 220 μm
- Throughput: Up to 27.5 l/h with a gap width of 10 μm
- Roller material: Chrome or aluminum oxide
- State-of-the-art safety features
- Mode for safe cleaning
Click here to see how EXAKT mills work.
A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.
- The particle size is smaller and the particle size distribution is more narrow.
- Three roll mill stability is better.
- Temperatures do not increase significantly during processing.
- Ointments are softer consistency with lower flow limits
- Three roll mills allow for quality control during processing.
To see EXAKT three roll mill videos, click here.
Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.
Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance
Add another layer of safety to your mill with this cleaning guard. The cleaning bar keeps paper towels from getting stuck in the nip. For use with the EC Plus and 50I.
Order online here. Or you can email exaktorders@exaktusa.com.
To see more EXAKT three roll mill videos, click here.
For optimum results, we offer rollers in different metallic or ceramic materials and surfaces for our three roll mills. Which roller is best suited for your application? Just ask our experts: info@exaktusa.com.
The EXAKT 50 I Three Roll Mill is an especially compact, versatile, and easy-to-operate unit for applications where excellent dispersing is essential. Working with separate roller sets is particularly effective in regard to fast cleaning, the avoidance of cross-contamination, and downtimes due to changing the product. EXAKT 50 is indispensable for research, development, and training.
- Roller gap to 10 μm
- Precise setting of the roller gap, no dry running possible
- Up to 5 l/h throughput with a gap width of 10 μm
- Adjustable circumferential speed of the rollers
- Interchangeable roller set
- Ceramic or hardened chrome rollers
- Precise one-hand adjustment, continuous and with scale
- Self-adjusting scraper knife
- Overload protection
The EXAKT 120EH-450 is the highest performance three roll mill of the E-Line series. Developed for production, the mill offers options for the automatic filling, monitoring, and cooling. The electronic control concept enables the precise setting of all relevant processing parameters. Recurrent production processes can also be programmed and all operating parameters continuously stored. This means they are available at any time for documentation or for subsequent analysis of the results. Reproducible, consistent and documented quality is the precondition for efficient production. 
- Achievable fineness of less than 1 μm
- Gap or power mode optionally selectable per gap
- One-pass calibration – automatic adjustment of the spacing and parallelism of the rollers
- Electronic display of all operating parameters
- DataLog – documentation of processing parameters
- Throughput up to 14 or 27.5 l/h with a gap width of 5 μm
- Roller temperature control for optimum process control
- Safe working – overload protection, cleaning and reverse mode
- Scale-up from the laboratory to production
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