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three roll mills | Exakt Technologies - Part 4

Conventional Mixing vs. EXAKT Milling

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • Particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

EXAKT’s 50 EC+

 

For producing truly elegant preparations of creams, ointments or gels there is no tool more effective or more complete than an ointment mill. And the EXAKT 50 EC+ delivers more control in making that elegant preparation.

HIGHLIGHTS

› Roller gap to 10 μmEXAKT EC+ Ointment Mill
› Precise setting of the roller gap, no dry running possible
› Up to 5 l/h throughput with a gap width of 10 μm
› Continuously adjustable circumferential speed of the rollers
› Interchangeable roller set
› Ceramic or hardened chrome rollers
› Precise one-hand adjustment, continuous and with scale
› Self-adjusting scraper knife
› Overload protection

Learn more about the EC+.

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EXAKT EC+ features, ointment mill

 

 

 

EXAKT 50I Three Roll Mill

50I Horizontal TRM ebrochure

The EXAKT 50 I Three Roll Mill is an especially compact, versatile and easy-to-operate unit for applications where excellent dispersing is essential. Working with separate roller sets is particularly effective in regard to fast cleaning, the avoidance of cross-contamination and downtimes due to changing the product. EXAKT 50 is indispensable for research, development, and training.

  • Roller gap to 10 μm
  • Precise setting of the roller gap, no dry running possible
  • Up to 5 l/h throughput with a gap width of 10 μm
  • Continuously adjustable circumferential speed of the rollers
  • Interchangeable roller set
  • Ceramic or hardened chrome rollers
  • Precise one-hand adjustment, continuous and with scale
  • Self-adjusting scraper knife
  • Overload protection

Learn more about the 50I

Conventional Mixing vs. EXAKT Milling

Compounding EXAKT

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg Germany concluded that the quality of compounds processed with three roll mills is better than those processed with electric mixing systems.

  • Particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits
  • Three roll mills allow for quality control during processing.

 

Substance processed with conventional mixing procedure: crystalline substances are still clearly visible.

Substance processed with an EXAKT three roll mill: regular and fine consistency of the substance

EXAKT Results

Compounding EXAKT

EXAKT three ointment mills deliver results that are consistent and reproducible.

A comparative study conducted at the University of Hamburg, Institute of Pharmacy in Hamburg, Germany concluded that the quality of ointments processed with three roll mills is better than those processed with electric mixing systems. The study highlighted the following conclusions:

  • The particle size is smaller.
  • Particle size distribution is narrow.
  • Ointment stability is better.
  • Temperatures do not increase significantly during processing.
  • Ointments are softer consistency with lower flow limits.
  • Ointment mills allow for quality control during processing.

EXAKT Results

EXAKT Results

EXAKT three roll mills deliver results which are consistent and reproducible.

  • Process materials accurately and dependably, including Nano particles
  • Narrowest particle distribution
  • No separation
  • Processing down to 5 ml, virtually loss free
  • Minimal cleaning losses
  • Durable mills mean low operating costs